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Overview Solution Success Case
Overview
Cowain automation solutions in the new energy field cover intelligent production line for motor, battery, electronic control system of new energy vehicles. We provide our customers with exclusive and refined service through each perfect process and careful check, to ensure that all deliverable 'products' can fully meet customer needs. At present, we have provided over 30 customers with these exclusive customized solutions, and all of them have been launched successfully.
Solution
Intelligent production line for motor, battery, electronic control system of new energy vehicles.
  • 01
    Intelligent production line for NEV motor
    Assembly processes of NEV motor rotor core
  • 02
    Intelligent production line for NEV motor
    Rotor stacking machine, round nut screwdriving machine
  • 03
    Intelligent production line for NEV motor
    Installation of test fixture and interface for NEW driving assembly
1
Intelligent production line for NEV motor
Test processes of NEW driving assembly Assembly processes of NEV motor rotor Assembly processes of NEV motor rotor core Final assembly of NEV motor Assembly processes of NEV motor reducer
Cowain
新能源驱动总成测试线工艺
新能源驱动总成测试线工艺
手工安装测试工装、自动测试 MES、NVH等外挂软件测试功能可选 充/放油、自动对接电源、水源等外挂硬件可选
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Cowain
Cowain
Cowain
新能源电机转子装配–圆螺母破牙
新能源电机转子装配–圆螺母破牙
转子手工/自动上料可选 破牙力控制和监控，0~5T可设定 采用铆接方式，不产生碎屑
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新能源电机转子装配–转子性能测试
新能源电机转子装配–转子性能测试
转子手工/自动上料可选 单转子反电动势、转速测试 快速换型
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新能源电机转子装配–圆螺母拧紧机
新能源电机转子装配–圆螺母拧紧机
转子、圆螺母手工/自动上料可选 支持扭矩、角度控制，0~250N.m可设定 支持同轴端花键与非同轴端花键反力
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新能源电机转子装配–转子叠压机
新能源电机转子装配–转子叠压机
铁芯手工/自动上料可选 磁钢采用弹夹形式自动供料 磁钢的机器人柔性装配单元
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Cowain
Cowain
Cowain
新能源电机转子铁芯装配 –胶水固化
新能源电机转子铁芯装配 –胶水固化
●转子或铁芯手工/自动上料可选 ●温控分区数0~200℃可设定,温度均匀性±2.5° ●加热、恒温一体机、冷却功能可选
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新能源电机转子铁芯装配 –胶水固化
新能源电机转子铁芯装配 –胶水固化
转子或铁芯手工/自动上料可选 温控分区数0~200℃可设定,温度均匀性±2.5° 加热、恒温一体机、冷却功能可选
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新能源电机转子铁芯装配 –铁芯涂胶机
新能源电机转子铁芯装配 –铁芯涂胶机
铁芯手工/自动上料可选 胶水自动供料：单组份/双组份可选 四轴机械手柔性涂胶单元
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新能源电机转子铁芯装配 –注塑机及模具
新能源电机转子铁芯装配 –注塑机及模具
注塑材料：尼龙+玻璃纤维 模具可选有/无防磁 配套模温机、冷水机、真空供料机和材料烘干机
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新能源电机转子铁芯装配 –插磁钢（无磁）机
新能源电机转子铁芯装配 –插磁钢（无磁）机
铁芯手工/自动上料可选 磁钢采用弹夹形式自动供料 磁钢的机器人柔性装配单元
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新能源电机转子铁芯装配 –插磁钢（有磁）机
新能源电机转子铁芯装配 –插磁钢（有磁）机
铁芯手工/自动上料可选 磁钢采用弹夹形式自动供料 磁钢的机器人柔性装配单元 节拍：1.7s~2s/片 价格： 交货期：60天
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Cowain
Cowain
Cowain
新能源电机总装–热套定子
新能源电机总装–热套定子
●机壳、定子手工/自动上料可选 ●机壳可选中/高频感应加热,加热至0~200℃ ●力-位移监控
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Cowain
Cowain
Cowain
新能源电机减速器–减速箱盖尺寸测量
新能源电机减速器–减速箱盖尺寸测量
●端盖手工/自动上料、自动测量箱盖轴承室尺寸 ●每个轴承室设置一（或多）个笔式传感器测量 ●静态测量
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Cowain
Cowain
2
Intelligent production line for NEV motor
3
Intelligent production line for NEV motor
Installation of test fixture and interface for NEW driving assembly
Success Case
Assembly Line of ZF EC25 NEV Motor
Assembly Line of ZF EC25 NEV Motor
Assembly Line of Geely 42kw NEV Motor
Assembly Line of Geely 42kw NEV Motor
Flexible Assembly Line of NEV Motor
Flexible Assembly Line of NEV Motor
Assembly Line of Hozon NEV Motor
Assembly Line of Hozon NEV Motor
EDS Rotor and Final Assembling Line
EDS Rotor and Final Assembling Line
Cowain
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Cowain
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